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SMT PCB Assembly Service

SMT PCB Assembly Service

In surface mount PCB assembly, components are mounted directly on the PCB surface by automatic SMT machines. This assembly technique is applied in many applications such as Communications, Security, Computer, Medical, Industrial, Automotive electronics and Smart home fields. SMT PCB assembly keeps increasing widely as the advanced electronic technology developing due to its precision assembly and cost-effective advantage.

As an ISO 9001:2008 certified SMT PCB Assembly factory, BGPCBA offers high quality surface mount SMT PCB assembly services with competitive price and fast lead time. With 6 automated PCB assembly production lines, we are capable of assembling low volume PCBA prototype and high volume PCBA orders. We ensure consistent high quality and accurate placement of components with the use of the latest SMT technology. Our surface mount SMT PCB assemblies are known for their high mechanical strength, making them a reliable choice for high-speed circuit and de-coupling applications.

We are equipped with advanced assembly and inspection equipment to support reliable PCB Assembly services. Our highly trained and experienced staffs make sure your PCBA projects completed faster with high quality. STHL Electronics is good at high quality SMT PCB assembly, services include:

Meet the Dream Team

Textile inspires and equips people to accelerate sustainable practices in the textile value chain. We focus on minimizing the harmful impacts of the global textile industry and maximizing its positive effects.

X-Ray Inspection

To discover soldering defects like solder paste bridge and cold solder joints of BGA balls, we use X-ray inspection equipment to check components such as BGAs, DFNs and QFNs. The process ensures high-quality solder joints, as there is no direct visual inspection method available for these components.

SMTPosition accuracy:20 um
 Components size:0.4×0.2mm(01005) —130×79mm,Flip-CHIP,QFP,BGA,POP
 Max. component height::25mm
 Max. PCB size:680×500mm
 Min. PCB size:no limited
 PCB thickness:0.3 to 6mm
 PCB weight:3KG
Wave-SolderMax. PCB width:450mm
 Min. PCB width: no limited
 Component height:Top 120mm/Bot 15mm
Sweat-Solder Metal type :part, whole, inlay, sidestep
  Metal material:Copper , Aluminum
  Surface Finish:plating Au, plating sliver , plating Sn
  Air bladder rate:less than20%
 Press-fit Press range:0-50KN
  Max. PCB size:800X600mm
 Testing ICT,Probe flying,burn-in,function test,temperature cycling

Over the years,BGPCBA has obtained highly appreciation and reputation from various industries customers. If you are looking for a reliable PCB assembly factory, please email us at [email protected] for details information and an instant quotation.

SMT PCB ASSEMBLY SERVICE

Advantages of SMT

Surface mount technology offers numerous benefits that should not be overlooked. These include:

Dual-sided circuit boards:

When using the through-hole process, components can only be placed on one side of the board due to the pins sticking through. However, with SMT, components can be attached to both sides, making it possible to create more intricate circuitry without significantly increasing the overall size of the unit.

Small components:

SMT offers a major benefit in its ability to attach tiny components at high densities, resulting in smaller units compared to other manufacturing methods. Through the implementation of contact terminals rather than leads, SMT allows for miniaturization down to the size of a single grain of sand.

Less drilling:

Through-hole technology involves drilling holes into the PCB for creating secure connections. While this method is effective, it can add significant costs to the manufacturing process. On the other hand, SMT is a drilling-free alternative that is often more cost-efficient.

Highly customizable:

Using SMT technology, you have the ability to connect a diverse range of parts to your circuit boards. This method has been utilized by companies in various sectors as it allows for the customization of boards to suit nearly any purpose.

Easily automated:

SMT offers a variety of manufacturing benefits, as it is a highly automated process. Through solder paste printing, component placement, inspection scanning, and reflow soldering, machines can efficiently handle most tasks.

How Does SMT Work?

SMT, or surface mount technology, is an automated and versatile process used in electronics assembly. This process mounts electronic components onto a printed circuit board, providing manufacturers with a wide range of options for constructing circuit boards.

When compared to other techniques used in PCB manufacturing, surface mounting offers numerous benefits. Notably, it allows for significantly smaller products, with sizes up to one-third and weights up to one-tenth that of through-hole boards. This technology also enables manufacturers to place more complex circuits into smaller assemblies, making it a key element in the widespread use of small electronic devices in modern society.

Choose between surface mount and through-hole PCB assembly after considering factors such as assembly speed, ease of use, cost-effectiveness, product durability, and component density. Our engineers, armed with domain expertise, can assist in determining the ideal assembly process for your specific needs.

The process of PCB SMT board design assembly involves four simple steps.

  • Prepare the printed circuit board
  • Place the components
  • Reflow soldering
  • Inspection

A Full Service Manufacturer

We offer full-service manufacturing for our clients, including surface mount PCB assembly, assembly capabilities, box build, and testing and inspection services.

We specialize in creating custom wiring solutions for your device, including the design, sourcing, and installation of wiring harnesses, cables, and sub-assembly components. Our expertise allows us to also handle the loading of design software, system configuration, packaging, and labeling.

Bgpcba offers thorough testing and inspection services to guarantee the functionality and dependability of your products. This process begins with a 100% magnification visual inspection and may also incorporate automated optical inspection, in-circuit testing, and functional testing.