PCB Conformal Coating Service
The use of PCB conformal coating involves the application of a specialized polymeric film to safeguard circuit board components and other electronic parts. The appropriate thickness of the polymeric film is determined based on the unique working conditions of the product. By using PCB conformal coatings, these components are protected from humidity, heat, debris, aggressive chemicals, fungus, and airborne contaminants such as dirt and dust.
BGPCBA provides conformal coatings services for PCBA boards in low, medium, and high volumes. Coatings can be applied to specific components or the entire board.
Types of PCB Conformal Coating
At BGPCBA, there are various types of PCB conformal coatings. The coatings are applied with the tools of brush and spray, also by dip coating.
1.Acrylic Resin: Acrylic resins are typically preformed solvent-dissolvable polymers of the acrylic type. They allow for effortless repair due to their solubility in various organic solvents. In addition, this coating provides exceptional resistance to fungus and humidity, as well as a pristine and transparent finish, giving your PCBA boards a high-quality and immaculate surface.
2.Epoxy: Epoxy resin coating is offered in a two-part compound and offers excellent resistance to abrasion, chemicals, and humidity. It can withstand temperatures up to 150°C and creates a strong, rigid coating on the surface for optimal protection against abrasion and chemicals.
3.Silicones: Silicone resin is a versatile coating that provides outstanding protection against corrosion and chemicals. Its low dissipation factor is ideal for use in high impedance circuits, and it can perform in a wide temperature range from 55°C to 200°C. The coating also offers exceptional light transmission, making it a top choice for solar applications.
The product of PCB conformal coating is proven to enhance the quality and lifespan of PCBA boards. AtBGPCBA, we are fully equipped to provide conformal coating services to a variety of industries and applications. With our expertise and years of experience, we guarantee exceptional and dependable coating services for all our customers. If you have any inquiries, please contact us via email at [email protected].
Painting process has the following four ways
- brush coating is common, can produce excellent on a smooth surface coating effect
- Spraying coating can be conveniently used repair and small-scale production use, spray gun is suitable for the production Yu Dagui touch, but both spraying means higher requirements for the accuracy of the operation, and may produce shadows (lower components not covered by anti-corrosion paint)
- Automatic dip coating — Dip coating can ensure complete coating, and will not cause material waste caused by excessive spraying.
- Selective coating – accurate coating and no waste of material, suitable for mass coating, but high requirements for coating equipment. The most suitable for large quantities of film mulch. Use a compiled XY table to reduce masking. Many connectors do not need to be painted when PCB is painted. Adhesive paper is too slow and there is too much residual adhesive when tearing, can consider according to the shape, size, position of the connector, do a combined cover, with the installation hole positioning. Cover areas that need not be painted.
Conformal Coating Application Methods
Choosing the best coating method for your product or application is crucial in PCB coating. Factors such as product volume, application speed, uniformity, and cost effectiveness should all be carefully considered when deciding between conformal coating methods. These methods can be done manually by a skilled technician, such as brush or spray coating, or through an automated process based on your specific needs.
Conformal Coating Solutions
Dip Coating Services
Utilizing the dip conformal coating method, a PCB or other components are fully immersed into the desired coating, providing excellent complete protection for high-speed and high-volume applications. This method is perfect for protecting PCBs.
Brush Coating Services
Conformal coating methods utilizing a brush are a valuable means of manual and precise application to electronic circuits. This technique is suitable for various purposes, such as repair and maintenance, and offers numerous benefits to users.
Vapor Deposition Services
The process of Vapor Deposition utilizes a chemical vacuum polymerization method to uniformly seal PCBs with a Parylene coating. This specialized application can coat LED surfaces with high efficiency, providing exceptional protection against moisture and solvents while also exhibiting low permeability.
Spray Coating Services
Utilizing either automated equipment or a manual technician, spray conformal coating is applied to selected PCBs. This process ensures a pinhole-free coating and a superior finish compared to brush or dip methods, making it ideal for larger components.
Conformal Coating Inspection and Application Services
Customers can rely on Bgpcba’s expertise to provide thorough testing and laboratory services for all assemblies before coating is applied. Non-compliant assemblies undergo a specialized plasma cleaning process to achieve the required surface cleanliness, resulting in a consistent coating for each circuit board. We use our industry knowledge to carefully select the most suitable materials and develop a personalized procedure for applying PCB conformal coating. To guarantee a high standard of quality, all coated assemblies undergo a rigorous inspection upon completion.
Advanced Conformal Coating Services
Maximize the quality of your industry’s products with our advanced processing and technology, resulting in top-of-the-line circuit board coating services. We provide a comprehensive range of laboratory services, including testing, advanced cleaning, and Plasma applications, to ensure the utmost precision in each assembly before applying coatings. By selecting Bgpcbas, you’ll also benefit from additional competitive advantages.
- The coating materials offered by this product are highly effective in both mechanical and thermal resistance.
- Discover ultra-thin film applications (angstrom level) with our advanced coating process.
- Water, chemical and corrosion-resistant properties
- Meets FDA requirements and military specifications
- Reduces vibration effect for circuit boards
Conformal Coating Removal And Stripping Services
When it comes to accessing your PCB or fixing a suboptimal application of conformal coating, removing the coating without disturbing the PCB’s design or wiring can be a difficult task. Chemical stripping poses various difficulties due to coating and moisture resistance, as well as inconsistencies in application during manual PCB removal.
At Bgpcba, our processes for removing and stripping PCB conformal coatings are tailored to your project’s specific requirements. Contact us to discover more about our efficient methods of conformal coating removal for printed circuit boards.
Conformal Coating Applications
Bgpcba is your go-to for expertly shielding electronics. Conformal coatings are highly beneficial for industries requiring secure data storage and dependable PCB board usage. Precision analog circuitry can deteriorate due to exposure to contaminants, mechanical stress, and vibrations. Conformal coatings provide the necessary protection to sensitive aircraft, automotive, and medical electronics circuit boards.
Conformal Coatings For Multiple Industries
Bgpcba offers coatings for numerous applications, with a focus on serving industries such as:
- Computer
- Medical
- Aerospace & Defense
- Military Intelligence &
- Reconnaissance
- Solar Energy & More
Specific Conformal Coating Applications
Various types of circuit board coatings, including those with different chemical compositions and devices, may require different solvents and methods such as physical (with subsonic velocities and reduced media) and plasma-based techniques for proper removal.
- Urethane
- Acrylic
- Parylene
- Silicone
- Epoxies
- Nano Chemistries
Why Work With Bgpcba?
Despite the constant evolution of our state-of-the-art material application concepts, our operations have always been based on four major structural pillars:
- A focus on quality and customer-centric approach that emphasizes open and honest communication.
- Constantly striving to develop effective processes and safety protocols.
- Expertly crafted engineering services, certified by NADCAP, AS9100, and NASA for outstanding quality.
- Our company has a strong CIP culture that empowers both our customers and employees through continuous improvement performance strategies.
Meet the Dream Team
Textile inspires and equips people to accelerate sustainable practices in the textile value chain. We focus on minimizing the harmful impacts of the global textile industry and maximizing its positive effects.