High-Quality Rigid-Flex PCB Manufacturer
The BGPCBA manufactures flex and rigid flex printed circuit boards and offers PCB assembly services. A variety of PCBs, including rigid-flex and flex-rigid, are used in electronics packaging. The flexibility of flexible printed circuits makes them so useful because they can fit into spaces that rigid boards cannot.
Bgpcba provides multiple options for circuit board solutions, such as Single-sided Flex, Double-sided Flex, Multilayer Flex, and Rigid-flex. If you are seeking a reliable manufacturer of advanced flex and rigid flex PCBs, look no further than Bgpcba. Contact us now to discover more about our top-quality PCB assembly services!
What is Rigid-Flex PCB
Rigid-Flex printed circuit boards are boards using a combination of flexible and rigid board technologies in an application. Most rigid flex boards consist of multiple layers of flexible circuit substrates attached to one or more rigid boards externally and/or internally, depending upon the design of the application. The flexible substrates are designed to be in a constant state of flex and are usually formed into the flexed curve during manufacturing or installation.
Rigid-Flex designs are more challenging than the design of a typical rigid board environment, as these boards are designed in a 3D space, which also offers greater spatial efficiency. By being able to design in three dimensions rigid flex designers can twist, fold and roll the flexible board substrates to achieve their desired shape for the final application’s package.
The Advantages of Flex-Rigid PCB Technology
While this type of flexible circuit may be more expensive to design and produce, it does offer a number of important advantages. For instance, the reduced size makes it easier to fit more components into a smaller space. This can actually help to lower overall system costs. Additionally, because they require the need for fewer interconnects and related parts and components, these flexible circuit board can also prove to be more reliable and require less maintenance in the long run.
As with all types of flexible circuit boards, the flex-rigid PCB will perform well in even the harshest environments, especially those featuring extreme heat. A rigid flex board is also easy to test, making it well-suited for prototyping.
Benefits of Rigid-Flex PCBs
To minimize the space required, utilize 3D technology.
Maximizing space can often result in a lower count of parts.
- By eliminating the necessity of connectors and cables between individual rigid components, the overall size and weight of the board and system can be decreased.
For improved connection reliability, the number of solder joints has been reduced.
Simplified PCB assembly processes.
- Assembling is made easier with this product compared to flexible boards.
Modular interfaces to the system environment are made simple with Integrated ZIF contacts, ensuring a seamless and efficient integration process.
Meet the Dream Team
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Flex-Rigid PCB Solutions of the Highest Quality
Currently, BGPCBA has served companies in industries such as medical, telecommunications and manufacturing with our superior quality Flex-rigid PCB manufacturing services. We have an in-house quality control department to ensure your boards fabricated and assembled properly – we also guarantee the quality of all parts and components. Our engineers will even perform a Design for Manufacture (DFM) check at no additional charge.
Our experience and technical expertise enables us to develop custom flex-rigid PCBs for any specific applications. Here is our full feature flex-rigid PCB manufacturing capabilities:
Rigid-Flex PCBs Fabrication Applications
Rigid-Flex PCBs are versatile, serving various purposes in smart devices, cell phones, digital cameras, and medical equipment like pacemakers. Their ability to reduce space and weight has made them popular for use in smart control systems.
Rigid-flex is an essential technology in consumer products, optimizing space and weight while also significantly increasing reliability. By minimizing the need for solder joints and delicate wiring, it eliminates common problems with connections. This versatile technology can be applied to a wide range of advanced electrical applications, from testing equipment and tools to automobiles.
Our company offers custom Flex PCB solutions for various industries, including:
- Aerospace
- Computers
- Automobile industry
- Telecommunications
- Consumer electronics
- Medical instruments
Rigid Flex Capabilities
Our partnerships with top rigid flex PCB manufacturers enable us to deliver high-quality products for your unique needs. This includes complex multilayer options for commercial use and reliable MilSpec printed circuit boards. We are dedicated to quickly and efficiently serving all your rigid flex PCB needs with precision and expertise.
For a quick turnaround time, we are able to process your rigid flex PCBs in just 48 hours.
| Feature | Capability |
| Material | Polyimide Flex+FR4 |
| Min. Track/Spacing | 4mil |
| Min. Hole Size | 0.15mm |
| Rigid-Flex Thickness | 0.4-3.2mm |
| FPC Thickness | 0.08-0.4mm |
| Solder Mask Color(Rigid Part) | Green, Red, Yellow, Blue, White, Black, Purple, Matte Black, Matte green |
| Covrelay (Flex Part) | Yellow Coverlay, WhiteCoverlay,Black Coverlay |
| Silkscreen | White, Black |
| Finish Cooper(Flex Part) | 0.5-2oz |
| Finish Cooper(Rigid Part) | 1-4oz |
| Via Process | Tenting Vias,Plugged Vias,Vias not covered |
| Additional Options | Half-Cut,Impedance Control |
| Build time | 10-20 days |
| Lead time | 2-3 days |
FLEX CIRCUITS STACK-UPS
RIGID-FLEX FLEX CIRCUITS
Rigid-Flex Circuits are composed of laminated flexible and rigid substrates, offering both strength and dynamic adaptability in the design. The rigid portions are utilized for component holders while the flexible substrates function as interconnection pathways.
MULTILAYER FLEX CIRCUITS
The Multilayer Flex circuits manufacturing process involves using adhesive layers to bond together several conductive layers, including both double and single sided Flexible constructions. These layers are then interconnected through plated Vias, providing circuit protection and electrical insulation. A Coverlay, typically made of Polyimide, is also used in the manufacturing process.
SINGLE SIDED FLEX CIRCUITS
The most commonly utilized type of Flex Circuits is a single sided Flex PCB, made up of a thin conductive layer that is hot-pressed and bonded with a flexible dielectric film for both electrical insulation and weather protection.
DOUBLE SIDED FLEX CIRCUITS
Using a Polyimide film as a base layer, two separate conductive layers are affixed and fused onto both sides of the film. Plated Through Holes (PTH) serve as interconnections between the copper layers, while added layers of polyimide on each side of the panel provide insulation for the double sided Flex Circuits.
FLEX PCB AND RIGID-FLEX CIRCUITS
Flex Circuits, also referred to as Flex PCB, are revolutionizing the electronics industry by introducing a new method of creating products. Originally created as a wire harness replacement, Flexible Circuit technology is challenging traditional fabrication methods where PCB size was a limiting factor in electronic design.
PCB Unlimited has established a global network of manufacturing partners, including top Flex PCB experts both abroad and in the United States. We offer a diverse selection of premium solutions, ranging from single sided Flexible Circuits to Rigid-Flex boards, all at competitive prices.